Process control
Process control systems and instrumentation
We build control systems that accurately measure process variables such as temperature, pressure, level and flow, keep them on target with tuned control loops and record every batch. Energy consumption is tracked per product in the same system.
Control architecture
- PLC- and DCS-based control systems
- Redundant controller, communication and power supply options
- Distributed I/O and fieldbuses
- Integration with SCADA and manufacturing execution systems
Control functions
- PID control loops and loop tuning
- Cascade, ratio and feedforward control
- Sequence, batch and recipe management (ISA-88 approach)
- Safety interlocks and emergency shutdown logic
Instrumentation
- Pressure, temperature, level and flow transmitters
- Control valves and positioners
- Analyzers: pH, conductivity, turbidity, dissolved oxygen
- Calibration and loop check records
Application areas
- Water and wastewater treatment plants
- Food and beverage production
- Chemical and process industries
- Auxiliary systems in power plants
- Heating, cooling and steam systems
Monitored indicators
Deviation from setpointLoop stabilityBatch timeRight-first-time productionEnergy per productAlarm rate
How do panel projects work?
01
Survey and requirements
Defining the process, signal list, site conditions and applicable standards.
02
Electrical design
Single-line diagram, layout, terminal plan and bill of materials submitted for approval.
03
Procurement and assembly
Material procurement, panel assembly and labeled wiring.
04
Software and FAT
Loading PLC and SCADA software, factory acceptance test and customer sign-off.
05
Site and SAT
Shipment, site installation, connections and site acceptance test.
06
Handover and support
As-built documents, training and remote support.
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